Abstract: This paper presents an automated defect detection system for coated plastic components for the automotive
industry. This research activity came up as an evolution of a previous study which employed a
non-flat mirror to illuminate and inspect high reflective curved surfaces. According to this method, the
rays emitted from a light source are conveyed on the surface under investigation by means of a suitably
curved mirror. After the reflection on the surface, the light rays are collected by a CCD camera, to whom
the coating defects appear as shadows of various shapes and dimensions. In this paper we present an evolution
of the above mentioned method, introducing a simplified mirror set-up in order to reduce the costs
and the complexity of the defect detection system. In fact, a set of plane mirrors is employed instead of
the curved one. Moreover, the inspection of multiple bend radius parts is investigated. A prototype of the
machine vision system has been developed in order to test this simplified method. This device is made
up of a light projector, a set of plane mirrors for light rays reflection, a conveyor belt for components
handling, a CCD camera and a desktop PC which performs image acquisition and processing. Like in the
previous system, the defects are identified as shadows inside a high brightness image. At the end of the
paper, first experimental results are presented. | |